This flexible and efficient tortilla line is ideal for medium to large-scale production, offering high performance, consistency, and ease of operation.
Physical Dimensions
• External Dimensions:
- Length: 11m
- Height: 2.2m
- Width: 3.5m
• Footprint Area: Approx. 150 square meters
Capacity and Performance
• Production Capacity: Up to 4,000 tortillas/hour.
• Dough Weight Range: 30–120 grams.
• Product Size Range: Diameter: 150–300 mm.
• Energy Consumption:
- Gas: 40 m³/hour.
Material and Build:
• Materials Used:
- Stainless steel or painted steel for durability and hygiene.
- Food-grade belts for handling dough safely.
- Oven-grade bricks ensure optimal baking performance.
• Finish:
- Non-stick food-grade surface coating.
• Durability Features:
- Corrosion-resistant and easy-to-maintain design.
Technical Specifications
• Power Supply Requirements: 380-220V, 50/60 Hz, 3-phase connection.
• Control System: PLC system.
• Automation Level: Fully automated
• Speed Control: adjustable speed for dough feeding, baking, and cooling.
Operational Features
• Temperature Range: 300°C.
• Cooking/Baking Technology: High-efficiency gas tunnel oven with evenly distributed heat zones.
• Safety Features:
- Emergency stop buttons.
- Overheating and pressure control mechanisms.
• Noise Levels: 65–75 dB at full capacity.
• Recommended Running Hours: Up to 12 hours/day.
Compliance and Standards
• Certifications: CE, CSA, UL certification, ISO 9001 compliance.
• Hygiene Standards: Food-grade materials and design, adhering to international food safety standards.
Optional Add-ons
• Accessories:
- Automatic stacking and counting systems.
- Inline packaging systems.
• Customization Options: Modular designs for tailored layouts and production requirements.
Maintenance and Usability
• Cleaning Features:
- Smooth, food-grade surfaces for easy cleaning.
- Detachable components for quick access.
• Maintenance Requirements:
- Routine checks are recommended every 500 hours of operation.
- Easy-to-replace parts for minimal downtime.
• Usability Features:
- Ergonomic design for operator comfort.